feat(notifications): detect persistent download stalls

src/main/app-controller.ts

@@ -80,6 +80,7 @@ import { getLegacyDesktopLogDirectory, migrateLogDirectories, prepareLogDirector
 import { normalizeStatisticsLedger, saveStatisticsLedger } from "./statistics-ledger";
 import { NotificationOutbox } from "./notification-outbox";
 import { sendNotification } from "./notify";
+import { DownloadHealthMonitor } from "./download-health-monitor";
 
 function sanitizeSettingsPatch(partial: Partial<AppSettings>): Partial<AppSettings> {
   const entries = Object.entries(partial || {}).filter(([, value]) => value !== undefined);
@@ -122,6 +123,12 @@ export class AppController {
 
   private notificationOutbox: NotificationOutbox;
 
+  private downloadHealthMonitor: DownloadHealthMonitor;
+
+  private downloadHealthTimer: NodeJS.Timeout | null = null;
+
+  private downloadHealthEvaluation: Promise<void> | null = null;
+
   private logDirectory = this.storagePaths.baseDir;
 
   private onStateHandler: ((snapshot: UiSnapshot) => void) | null = null;
@@ -168,6 +175,7 @@ export class AppController {
         timestamp: event.createdAt
       })
     });
+    this.downloadHealthMonitor = new DownloadHealthMonitor(this.storagePaths.notificationHealthFile);
     void this.notificationOutbox.drain().catch((error) => {
       logger.warn(`Notification-Outbox konnte nicht gestartet werden: ${String(error)}`);
     });
@@ -189,9 +197,14 @@ export class AppController {
         this.recordHistoryEntry(entry);
       }
     });
-    this.manager.on("state", (snapshot: UiSnapshot) => {
+    this.manager.on("state", (snapshot: UiSnapshot) => {
-      this.onStateHandler?.(snapshot);
+      this.onStateHandler?.(snapshot);
-    });
+    });
+    void this.evaluateDownloadHealth();
+    this.downloadHealthTimer = setInterval(() => {
+      void this.evaluateDownloadHealth();
+    }, 15_000);
+    this.downloadHealthTimer.unref?.();
     logger.info(`App gestartet v${APP_VERSION}`);
     logger.info(`Log-Datei: ${getLogFilePath()}`);
     logAuditEvent("INFO", "App gestartet", {
@@ -1284,12 +1297,46 @@ export class AppController {
     return this.manager.getPackageLogPath(packageId) || getPackageLogPath(packageId);
   }
 
-  public getItemLogPath(itemId: string): string | null {
+  public getItemLogPath(itemId: string): string | null {
-    return this.manager.getItemLogPath(itemId) || getItemLogPath(itemId);
+    return this.manager.getItemLogPath(itemId) || getItemLogPath(itemId);
-  }
+  }
-
+
+  private evaluateDownloadHealth(): Promise<void> {
+    if (this.downloadHealthEvaluation) {
+      return this.downloadHealthEvaluation;
+    }
+    const now = Date.now();
+    const task = this.downloadHealthMonitor.sample(
+      this.manager.getDownloadHealthSnapshot(now),
+      now,
+      {
+        stallAfterMs: this.settings.notifyStallAfterSeconds * 1000,
+        cooldownMs: this.settings.notifyStallCooldownMinutes * 60_000,
+        notifyOnStall: this.settings.notifyOnDownloadStall && Boolean(String(this.settings.notifyUrl || "").trim()),
+        notifyOnRecovery: this.settings.notifyOnDownloadRecovery && Boolean(String(this.settings.notifyUrl || "").trim())
+      },
+      (event) => this.notificationOutbox.enqueue(event)
+    ).then(() => undefined).catch((error) => {
+      logger.warn(`Download-Health-Monitor konnte nicht ausgewertet werden: ${String(error)}`);
+    }).finally(() => {
+      if (this.downloadHealthEvaluation === task) {
+        this.downloadHealthEvaluation = null;
+      }
+    });
+    this.downloadHealthEvaluation = task;
+    return task;
+  }
+
   public async shutdown(): Promise<void> {
-    if (this.runtimeStatsTimer) {
+    if (this.downloadHealthTimer) {
+      clearInterval(this.downloadHealthTimer);
+      this.downloadHealthTimer = null;
+    }
+    this.manager.suspendDownloadHealthMonitoring?.();
+    if (this.downloadHealthEvaluation) {
+      await this.downloadHealthEvaluation;
+    }
+    if (this.runtimeStatsTimer) {
       clearInterval(this.runtimeStatsTimer);
       this.runtimeStatsTimer = null;
     }

src/main/download-health-monitor.ts

@@ -0,0 +1,497 @@
+import fs from "node:fs";
+import path from "node:path";
+import type { NotificationEvent } from "./notification-outbox";
+
+export type DownloadHealthStatus =
+  | "idle"
+  | "suspended"
+  | "expected_wait"
+  | "healthy"
+  | "suspect_scheduler"
+  | "suspect_no_data"
+  | "alerted"
+  | "recovering";
+
+export type DownloadHealthIncidentType = "scheduler" | "no_data";
+
+export interface DownloadHealthSnapshot {
+  runActive: boolean;
+  runFingerprint: string;
+  queueFingerprint: string;
+  openItems: number;
+  openPackages: number;
+  knownDownloadedBytes: number;
+  activeTasks: number;
+  startableItems: number;
+  lastSchedulerTickAt: number;
+  downloadProgressSequence: number;
+  itemCompletionSequence: number;
+  lastPositiveByteAt: number;
+  technicalRecoveryCount: number;
+  paused: boolean;
+  reconnectUntil: number;
+  nextRetryAt: number;
+  providerCooldownUntil: number;
+  blockedOnDisk: boolean;
+  blockedOnThrottleUntil: number;
+  activePhaseDeadlineAt: number;
+  terminalFailure: boolean;
+  manualStop: boolean;
+  shuttingDown: boolean;
+  currentSpeedBps: number;
+}
+
+export interface DownloadHealthState {
+  version: 1;
+  status: DownloadHealthStatus;
+  runFingerprint: string | null;
+  queueFingerprint: string | null;
+  suspiciousDurationMs: number;
+  suspiciousSamples: number;
+  incidentStartedAt: number;
+  incidentType: DownloadHealthIncidentType | null;
+  alertedAt: number;
+  lastAlertAt: number;
+  cooldownUntil: number;
+  recoverySamples: number;
+  lastSampleAt: number | null;
+  downloadProgressSequence: number;
+  itemCompletionSequence: number;
+  lastPositiveByteAt: number;
+  technicalRecoveryCount: number;
+  restartPending: boolean;
+  restartFreshSamples: number;
+}
+
+export interface DownloadHealthOptions {
+  stallAfterMs: number;
+  cooldownMs: number;
+  notifyOnStall: boolean;
+  notifyOnRecovery: boolean;
+}
+
+export interface DownloadHealthEvaluation {
+  state: DownloadHealthState;
+  events: NotificationEvent[];
+}
+
+const HEALTH_STATUSES = new Set<DownloadHealthStatus>([
+  "idle",
+  "suspended",
+  "expected_wait",
+  "healthy",
+  "suspect_scheduler",
+  "suspect_no_data",
+  "alerted",
+  "recovering"
+]);
+const INCIDENT_TYPES = new Set<DownloadHealthIncidentType>(["scheduler", "no_data"]);
+const FINGERPRINT_PATTERN = /^[a-f0-9]{64}$/;
+const MIN_SUSPICIOUS_SAMPLES = 3;
+const SCHEDULER_STALE_AFTER_MS = 30_000;
+const ERROR_EVENT_TTL_MS = 24 * 60 * 60 * 1000;
+const SUCCESS_EVENT_TTL_MS = 6 * 60 * 60 * 1000;
+
+function finiteInteger(value: unknown, fallback = 0): number {
+  const numeric = Number(value);
+  return Number.isFinite(numeric) ? Math.max(0, Math.floor(numeric)) : fallback;
+}
+
+function validFingerprint(value: unknown): string | null {
+  return typeof value === "string" && FINGERPRINT_PATTERN.test(value) ? value : null;
+}
+
+function durationText(durationMs: number): string {
+  const totalSeconds = Math.max(0, Math.floor(durationMs / 1000));
+  if (totalSeconds < 60) {
+    return `${totalSeconds} s`;
+  }
+  const minutes = Math.floor(totalSeconds / 60);
+  const seconds = totalSeconds % 60;
+  return seconds > 0 ? `${minutes} min ${seconds} s` : `${minutes} min`;
+}
+
+function byteText(bytes: number): string {
+  const value = Math.max(0, finiteInteger(bytes));
+  if (value < 1024) {
+    return `${value} B`;
+  }
+  const units = ["KB", "MB", "GB", "TB"];
+  let amount = value / 1024;
+  let unit = units[0];
+  for (let index = 1; index < units.length && amount >= 1024; index += 1) {
+    amount /= 1024;
+    unit = units[index];
+  }
+  return `${amount >= 10 ? amount.toFixed(0) : amount.toFixed(1)} ${unit}`;
+}
+
+function incidentEvent(
+  state: DownloadHealthState,
+  snapshot: DownloadHealthSnapshot,
+  now: number
+): NotificationEvent {
+  const durationMs = Math.max(state.suspiciousDurationMs, now - state.incidentStartedAt);
+  return {
+    id: `health:stall:${snapshot.runFingerprint.slice(0, 16)}:${state.incidentStartedAt}`,
+    type: "download_stalled",
+    priority: "error",
+    createdAt: now,
+    expiresAt: now + ERROR_EVENT_TTL_MS,
+    attempts: 0,
+    nextAttemptAt: now,
+    payload: {
+      title: "Downloadstillstand bestätigt",
+      description: `Seit ${durationText(durationMs)} wurde kein bestätigter Downloadfortschritt erkannt.`,
+      color: 0xe67e22,
+      fields: [
+        { name: "Dauer", value: durationText(durationMs), inline: true },
+        { name: "Offene Pakete", value: String(snapshot.openPackages), inline: true },
+        { name: "Offene Dateien", value: String(snapshot.openItems), inline: true },
+        { name: "Bekannte Mindestmenge", value: byteText(snapshot.knownDownloadedBytes), inline: true },
+        { name: "Aktiv / startfähig", value: `${snapshot.activeTasks} / ${snapshot.startableItems}`, inline: true },
+        { name: "Technische Wiederherstellungen", value: String(snapshot.technicalRecoveryCount), inline: true }
+      ]
+    }
+  };
+}
+
+function recoveryEvent(
+  state: DownloadHealthState,
+  snapshot: DownloadHealthSnapshot,
+  now: number
+): NotificationEvent {
+  return {
+    id: `health:recovery:${snapshot.runFingerprint.slice(0, 16)}:${state.alertedAt}`,
+    type: "download_recovered",
+    priority: "success",
+    createdAt: now,
+    expiresAt: now + SUCCESS_EVENT_TTL_MS,
+    attempts: 0,
+    nextAttemptAt: now,
+    payload: {
+      title: "Download läuft wieder",
+      description: "Nach dem bestätigten Stillstand wurde neuer Fortschritt erkannt.",
+      color: 0x2ecc71,
+      fields: [
+        { name: "Incident-Dauer", value: durationText(Math.max(0, now - state.incidentStartedAt)), inline: true },
+        { name: "Aktive Downloads", value: String(snapshot.activeTasks), inline: true },
+        { name: "Aktuelle Geschwindigkeit", value: `${byteText(snapshot.currentSpeedBps)}/s`, inline: true }
+      ]
+    }
+  };
+}
+
+export function createDownloadHealthState(overrides: Partial<DownloadHealthState> = {}): DownloadHealthState {
+  return {
+    version: 1,
+    status: "idle",
+    runFingerprint: null,
+    queueFingerprint: null,
+    suspiciousDurationMs: 0,
+    suspiciousSamples: 0,
+    incidentStartedAt: 0,
+    incidentType: null,
+    alertedAt: 0,
+    lastAlertAt: 0,
+    cooldownUntil: 0,
+    recoverySamples: 0,
+    lastSampleAt: null,
+    downloadProgressSequence: 0,
+    itemCompletionSequence: 0,
+    lastPositiveByteAt: 0,
+    technicalRecoveryCount: 0,
+    restartPending: false,
+    restartFreshSamples: 0,
+    ...overrides
+  };
+}
+
+function resetForSnapshot(
+  state: DownloadHealthState,
+  snapshot: DownloadHealthSnapshot,
+  now: number
+): DownloadHealthState {
+  return createDownloadHealthState({
+    runFingerprint: snapshot.runFingerprint,
+    queueFingerprint: snapshot.queueFingerprint,
+    lastAlertAt: state.lastAlertAt,
+    cooldownUntil: state.cooldownUntil,
+    lastSampleAt: now,
+    downloadProgressSequence: finiteInteger(snapshot.downloadProgressSequence),
+    itemCompletionSequence: finiteInteger(snapshot.itemCompletionSequence),
+    lastPositiveByteAt: finiteInteger(snapshot.lastPositiveByteAt),
+    technicalRecoveryCount: finiteInteger(snapshot.technicalRecoveryCount)
+  });
+}
+
+function endIncident(state: DownloadHealthState): DownloadHealthState {
+  return createDownloadHealthState({
+    lastAlertAt: state.lastAlertAt,
+    cooldownUntil: state.cooldownUntil,
+    downloadProgressSequence: state.downloadProgressSequence,
+    itemCompletionSequence: state.itemCompletionSequence,
+    lastPositiveByteAt: state.lastPositiveByteAt,
+    technicalRecoveryCount: state.technicalRecoveryCount
+  });
+}
+
+function expectedWait(snapshot: DownloadHealthSnapshot, now: number): boolean {
+  return snapshot.paused
+    || snapshot.reconnectUntil > now
+    || snapshot.nextRetryAt > now
+    || snapshot.providerCooldownUntil > now
+    || snapshot.blockedOnDisk
+    || snapshot.blockedOnThrottleUntil > now
+    || snapshot.activePhaseDeadlineAt > now;
+}
+
+function suspicionType(snapshot: DownloadHealthSnapshot, now: number): DownloadHealthIncidentType | null {
+  if (snapshot.activeTasks === 0 && snapshot.startableItems > 0) {
+    if (snapshot.lastSchedulerTickAt <= 0 || now - snapshot.lastSchedulerTickAt >= SCHEDULER_STALE_AFTER_MS) {
+      return "scheduler";
+    }
+    return null;
+  }
+  return "no_data";
+}
+
+export function evaluateDownloadHealth(
+  previous: DownloadHealthState,
+  snapshot: DownloadHealthSnapshot,
+  nowValue: number,
+  options: DownloadHealthOptions
+): DownloadHealthEvaluation {
+  const now = finiteInteger(nowValue);
+  let state = createDownloadHealthState(previous);
+  const events: NotificationEvent[] = [];
+  const runFingerprint = validFingerprint(snapshot.runFingerprint);
+  const queueFingerprint = validFingerprint(snapshot.queueFingerprint);
+
+  if (state.restartPending && !snapshot.runActive && !snapshot.terminalFailure && !snapshot.manualStop && !snapshot.shuttingDown) {
+    state.status = "suspended";
+    state.lastSampleAt = null;
+    return { state, events };
+  }
+
+  if (!snapshot.runActive || snapshot.openItems <= 0 || snapshot.terminalFailure || snapshot.manualStop || snapshot.shuttingDown || !runFingerprint || !queueFingerprint) {
+    state.downloadProgressSequence = Math.max(state.downloadProgressSequence, finiteInteger(snapshot.downloadProgressSequence));
+    state.itemCompletionSequence = Math.max(state.itemCompletionSequence, finiteInteger(snapshot.itemCompletionSequence));
+    state.lastPositiveByteAt = Math.max(state.lastPositiveByteAt, finiteInteger(snapshot.lastPositiveByteAt));
+    state.technicalRecoveryCount = Math.max(state.technicalRecoveryCount, finiteInteger(snapshot.technicalRecoveryCount));
+    return { state: endIncident(state), events };
+  }
+
+  if (state.runFingerprint !== runFingerprint || state.queueFingerprint !== queueFingerprint) {
+    state = resetForSnapshot(state, snapshot, now);
+  }
+
+  state.runFingerprint = runFingerprint;
+  state.queueFingerprint = queueFingerprint;
+
+  if (state.restartPending) {
+    state.restartFreshSamples += 1;
+    state.lastSampleAt = now;
+    if (state.restartFreshSamples < 2) {
+      state.downloadProgressSequence = finiteInteger(snapshot.downloadProgressSequence);
+      state.itemCompletionSequence = finiteInteger(snapshot.itemCompletionSequence);
+      state.lastPositiveByteAt = finiteInteger(snapshot.lastPositiveByteAt);
+      state.technicalRecoveryCount = finiteInteger(snapshot.technicalRecoveryCount);
+      return { state, events };
+    }
+    state.restartPending = false;
+  }
+
+  const progressSequence = finiteInteger(snapshot.downloadProgressSequence);
+  const completionSequence = finiteInteger(snapshot.itemCompletionSequence);
+  const positiveByteProgress = progressSequence > state.downloadProgressSequence;
+  const completionProgress = completionSequence > state.itemCompletionSequence;
+  const progress = positiveByteProgress || completionProgress;
+  state.downloadProgressSequence = Math.max(state.downloadProgressSequence, progressSequence);
+  state.itemCompletionSequence = Math.max(state.itemCompletionSequence, completionSequence);
+  state.lastPositiveByteAt = Math.max(state.lastPositiveByteAt, finiteInteger(snapshot.lastPositiveByteAt));
+  state.technicalRecoveryCount = Math.max(state.technicalRecoveryCount, finiteInteger(snapshot.technicalRecoveryCount));
+
+  if (state.alertedAt > 0 && progress) {
+    state.recoverySamples = completionProgress ? 2 : state.recoverySamples + 1;
+    if (state.recoverySamples >= 2) {
+      if (options.notifyOnRecovery) {
+        events.push(recoveryEvent(state, snapshot, now));
+      }
+      const recovered = resetForSnapshot(state, snapshot, now);
+      recovered.status = "healthy";
+      recovered.lastAlertAt = state.lastAlertAt;
+      recovered.cooldownUntil = state.cooldownUntil;
+      return { state: recovered, events };
+    }
+    state.status = "recovering";
+    state.lastSampleAt = now;
+    return { state, events };
+  }
+
+  if (state.alertedAt > 0) {
+    if (expectedWait(snapshot, now)) {
+      state.status = "expected_wait";
+    } else {
+      state.status = "alerted";
+    }
+    state.lastSampleAt = now;
+    return { state, events };
+  }
+
+  if (expectedWait(snapshot, now)) {
+    state.status = "expected_wait";
+    state.lastSampleAt = now;
+    return { state, events };
+  }
+
+  if (progress) {
+    state.status = "healthy";
+    state.suspiciousDurationMs = 0;
+    state.suspiciousSamples = 0;
+    state.incidentStartedAt = 0;
+    state.incidentType = null;
+    state.recoverySamples = 0;
+    state.lastSampleAt = now;
+    return { state, events };
+  }
+
+  const incidentType = suspicionType(snapshot, now);
+  if (!incidentType) {
+    state.status = "healthy";
+    state.suspiciousDurationMs = 0;
+    state.suspiciousSamples = 0;
+    state.incidentStartedAt = 0;
+    state.incidentType = null;
+    state.lastSampleAt = now;
+    return { state, events };
+  }
+
+  const elapsed = state.lastSampleAt === null ? 0 : Math.max(0, now - state.lastSampleAt);
+  if (state.incidentStartedAt <= 0) {
+    state.incidentStartedAt = now;
+  }
+  state.suspiciousDurationMs += elapsed;
+  state.suspiciousSamples += 1;
+  state.incidentType = incidentType;
+  state.status = incidentType === "scheduler" ? "suspect_scheduler" : "suspect_no_data";
+  state.lastSampleAt = now;
+
+  const stallAfterMs = Math.max(0, finiteInteger(options.stallAfterMs, 90_000));
+  const cooldownMs = Math.max(0, finiteInteger(options.cooldownMs, 600_000));
+  const confirmed = state.suspiciousDurationMs >= stallAfterMs
+    && state.suspiciousSamples >= MIN_SUSPICIOUS_SAMPLES;
+  if (confirmed && options.notifyOnStall && now >= state.cooldownUntil) {
+    state.status = "alerted";
+    state.alertedAt = now;
+    state.lastAlertAt = now;
+    state.cooldownUntil = now + cooldownMs;
+    state.recoverySamples = 0;
+    events.push(incidentEvent(state, snapshot, now));
+  }
+
+  return { state, events };
+}
+
+function persistedState(state: DownloadHealthState): Omit<DownloadHealthState, "restartPending" | "restartFreshSamples"> {
+  return {
+    version: 1,
+    status: state.status,
+    runFingerprint: state.runFingerprint,
+    queueFingerprint: state.queueFingerprint,
+    suspiciousDurationMs: finiteInteger(state.suspiciousDurationMs),
+    suspiciousSamples: finiteInteger(state.suspiciousSamples),
+    incidentStartedAt: finiteInteger(state.incidentStartedAt),
+    incidentType: state.incidentType,
+    alertedAt: finiteInteger(state.alertedAt),
+    lastAlertAt: finiteInteger(state.lastAlertAt),
+    cooldownUntil: finiteInteger(state.cooldownUntil),
+    recoverySamples: finiteInteger(state.recoverySamples),
+    lastSampleAt: state.lastSampleAt === null ? null : finiteInteger(state.lastSampleAt),
+    downloadProgressSequence: finiteInteger(state.downloadProgressSequence),
+    itemCompletionSequence: finiteInteger(state.itemCompletionSequence),
+    lastPositiveByteAt: finiteInteger(state.lastPositiveByteAt),
+    technicalRecoveryCount: finiteInteger(state.technicalRecoveryCount)
+  };
+}
+
+export function saveDownloadHealthState(filePath: string, state: DownloadHealthState): void {
+  fs.mkdirSync(path.dirname(filePath), { recursive: true });
+  const tempPath = `${filePath}.tmp`;
+  try {
+    fs.writeFileSync(tempPath, JSON.stringify(persistedState(state)), "utf8");
+    fs.renameSync(tempPath, filePath);
+  } catch (error) {
+    try {
+      fs.rmSync(tempPath, { force: true });
+    } catch {
+    }
+    throw error;
+  }
+}
+
+export function loadDownloadHealthState(filePath: string): DownloadHealthState {
+  try {
+    const raw = JSON.parse(fs.readFileSync(filePath, "utf8")) as Record<string, unknown>;
+    const runFingerprint = raw.runFingerprint === null ? null : validFingerprint(raw.runFingerprint);
+    const queueFingerprint = raw.queueFingerprint === null ? null : validFingerprint(raw.queueFingerprint);
+    if (raw.version !== 1 || !HEALTH_STATUSES.has(raw.status as DownloadHealthStatus)) {
+      return createDownloadHealthState();
+    }
+    if ((raw.runFingerprint !== null && !runFingerprint) || (raw.queueFingerprint !== null && !queueFingerprint)) {
+      return createDownloadHealthState();
+    }
+    const incidentType = INCIDENT_TYPES.has(raw.incidentType as DownloadHealthIncidentType)
+      ? raw.incidentType as DownloadHealthIncidentType
+      : null;
+    return createDownloadHealthState({
+      status: raw.status as DownloadHealthStatus,
+      runFingerprint,
+      queueFingerprint,
+      suspiciousDurationMs: finiteInteger(raw.suspiciousDurationMs),
+      suspiciousSamples: finiteInteger(raw.suspiciousSamples),
+      incidentStartedAt: finiteInteger(raw.incidentStartedAt),
+      incidentType,
+      alertedAt: finiteInteger(raw.alertedAt),
+      lastAlertAt: finiteInteger(raw.lastAlertAt),
+      cooldownUntil: finiteInteger(raw.cooldownUntil),
+      recoverySamples: finiteInteger(raw.recoverySamples),
+      lastSampleAt: null,
+      downloadProgressSequence: finiteInteger(raw.downloadProgressSequence),
+      itemCompletionSequence: finiteInteger(raw.itemCompletionSequence),
+      lastPositiveByteAt: finiteInteger(raw.lastPositiveByteAt),
+      technicalRecoveryCount: finiteInteger(raw.technicalRecoveryCount),
+      restartPending: Boolean(runFingerprint && queueFingerprint),
+      restartFreshSamples: 0
+    });
+  } catch {
+    return createDownloadHealthState();
+  }
+}
+
+export class DownloadHealthMonitor {
+  private state: DownloadHealthState;
+
+  public constructor(private readonly filePath: string, initialState?: DownloadHealthState) {
+    this.state = initialState ? createDownloadHealthState(initialState) : loadDownloadHealthState(filePath);
+  }
+
+  public getState(): DownloadHealthState {
+    return createDownloadHealthState(this.state);
+  }
+
+  public async sample(
+    snapshot: DownloadHealthSnapshot,
+    now: number,
+    options: DownloadHealthOptions,
+    enqueue: (event: NotificationEvent) => Promise<void>
+  ): Promise<DownloadHealthEvaluation> {
+    const evaluation = evaluateDownloadHealth(this.state, snapshot, now, options);
+    for (const event of evaluation.events) {
+      await enqueue(event);
+    }
+    saveDownloadHealthState(this.filePath, evaluation.state);
+    this.state = evaluation.state;
+    return evaluation;
+  }
+}

src/main/download-manager.ts

@@ -1,6 +1,7 @@
-import fs from "node:fs";
+import fs from "node:fs";
-import path from "node:path";
+import path from "node:path";
-import os from "node:os";
+import os from "node:os";
+import { createHash } from "node:crypto";
 import { EventEmitter } from "node:events";
 import { v4 as uuidv4 } from "uuid";
 import {
@@ -93,6 +94,7 @@ import {
 } from "./statistics-ledger";
 import { finalizePackageResult } from "./package-telemetry";
 import type { NotificationEvent } from "./notification-outbox";
+import type { DownloadHealthSnapshot } from "./download-health-monitor";
 import {
   buildHistoryEntry,
   buildPackageDigestEvents,
@@ -118,8 +120,12 @@ type ActiveTask = {
   stallRetries?: number;
   genericErrorRetries?: number;
   unrestrictRetries?: number;
-  blockedOnDiskWrite?: boolean;
+  blockedOnDiskWrite?: boolean;
-  blockedOnDiskSince?: number;
+  blockedOnDiskSince?: number;
+  blockedOnThrottleUntil?: number;
+  phase?: "validating" | "downloading" | "integrity_check";
+  phaseStartedAt?: number;
+  phaseDeadlineAt?: number;
 };
 
 const DOWNLOAD_ACCOUNT_PROVIDERS: readonly DebridProvider[] = [
@@ -1960,7 +1966,23 @@ export class DownloadManager extends EventEmitter {
 
   private itemCount = 0;
 
-  private lastSchedulerHeartbeatAt = 0;
+  private lastSchedulerHeartbeatAt = 0;
+
+  private lastSchedulerTickAt = 0;
+
+  private downloadProgressSequence = 0;
+
+  private itemCompletionSequence = 0;
+
+  private lastPositiveByteAt = 0;
+
+  private technicalRecoveryCount = 0;
+
+  private healthManualStop = false;
+
+  private healthShuttingDown = false;
+
+  private healthTerminalFailure = false;
 
   private lastReconnectMarkAt = 0;
 
@@ -2478,11 +2500,118 @@ export class DownloadManager extends EventEmitter {
     return cloneSession(this.session);
   }
 
-  public getSummary(): DownloadSummary | null {
+  public getSummary(): DownloadSummary | null {
-    return this.summary;
+    return this.summary;
-  }
+  }
-
+
-  public isSessionRunning(): boolean {
+  public getDownloadHealthSnapshot(now = nowMs()): DownloadHealthSnapshot {
+    const openPackages = new Set<string>();
+    const queueParts: string[] = [];
+    const activeTasks: ActiveTask[] = [];
+    let openItems = 0;
+    let knownDownloadedBytes = 0;
+    let currentSpeedBps = 0;
+    let startableItems = 0;
+    let nextRetryAt = 0;
+    let providerCooldownUntil = 0;
+
+    for (const itemId of this.runItemIds) {
+      queueParts.push(itemId);
+      const item = this.session.items[itemId];
+      if (!item || isFinishedStatus(item.status)) {
+        continue;
+      }
+      const pkg = this.session.packages[item.packageId];
+      if (!pkg || pkg.cancelled || !pkg.enabled) {
+        continue;
+      }
+      openItems += 1;
+      openPackages.add(pkg.id);
+      knownDownloadedBytes += Math.max(0, Math.floor(Number(item.downloadedBytes) || 0));
+      currentSpeedBps += Math.max(0, Math.floor(Number(item.speedBps) || 0));
+      const active = this.activeTasks.get(itemId);
+      if (active && !active.abortController.signal.aborted) {
+        activeTasks.push(active);
+        continue;
+      }
+      if (item.status !== "queued" && item.status !== "reconnect_wait") {
+        continue;
+      }
+      const retryAt = this.retryAfterByItem.get(itemId) || 0;
+      const failureKey = this.getProviderFailureKeyForItem(item);
+      const cooldownAt = this.providerFailures.get(failureKey)?.cooldownUntil || 0;
+      if (retryAt > now) {
+        nextRetryAt = nextRetryAt === 0 ? retryAt : Math.min(nextRetryAt, retryAt);
+      }
+      if (cooldownAt > now) {
+        providerCooldownUntil = providerCooldownUntil === 0
+          ? cooldownAt
+          : Math.min(providerCooldownUntil, cooldownAt);
+      }
+      if (retryAt <= now && cooldownAt <= now) {
+        startableItems += 1;
+      }
+    }
+
+    const blockedOnDisk = activeTasks.length > 0 && activeTasks.every((active) => Boolean(active.blockedOnDiskWrite));
+    const throttleDeadlines = activeTasks.map((active) => active.blockedOnThrottleUntil || 0);
+    const blockedOnThrottleUntil = throttleDeadlines.length > 0 && throttleDeadlines.every((deadline) => deadline > now)
+      ? Math.min(...throttleDeadlines)
+      : 0;
+    const phaseDeadlines = activeTasks.map((active) => active.phaseDeadlineAt || 0);
+    const activePhaseDeadlineAt = phaseDeadlines.length > 0 && phaseDeadlines.every((deadline) => deadline > now)
+      ? Math.min(...phaseDeadlines)
+      : 0;
+    const queueFingerprint = createHash("sha256")
+      .update([...queueParts].sort().join("\n"))
+      .digest("hex");
+    const runParts = [...this.runPackageIds].map((packageId) => {
+      const generation = Math.max(1, Math.floor(Number(this.session.packages[packageId]?.resultGeneration) || 1));
+      return `${packageId}:${generation}`;
+    });
+    const runFingerprint = createHash("sha256")
+      .update(`${runParts.sort().join("\n")}|${queueFingerprint}`)
+      .digest("hex");
+
+    return {
+      runActive: this.session.running && openItems > 0,
+      runFingerprint,
+      queueFingerprint,
+      openItems,
+      openPackages: openPackages.size,
+      knownDownloadedBytes,
+      activeTasks: activeTasks.length,
+      startableItems,
+      lastSchedulerTickAt: this.lastSchedulerTickAt,
+      downloadProgressSequence: this.downloadProgressSequence,
+      itemCompletionSequence: this.itemCompletionSequence,
+      lastPositiveByteAt: this.lastPositiveByteAt,
+      technicalRecoveryCount: this.technicalRecoveryCount,
+      paused: this.session.paused,
+      reconnectUntil: this.session.reconnectUntil,
+      nextRetryAt: activeTasks.length === 0 && startableItems === 0 ? nextRetryAt : 0,
+      providerCooldownUntil: activeTasks.length === 0 && startableItems === 0 ? providerCooldownUntil : 0,
+      blockedOnDisk,
+      blockedOnThrottleUntil,
+      activePhaseDeadlineAt,
+      terminalFailure: this.healthTerminalFailure,
+      manualStop: this.healthManualStop,
+      shuttingDown: this.healthShuttingDown,
+      currentSpeedBps: this.session.running && !this.session.paused ? currentSpeedBps : 0
+    };
+  }
+
+  private beginHealthRun(): void {
+    this.healthManualStop = false;
+    this.healthShuttingDown = false;
+    this.healthTerminalFailure = false;
+  }
+
+  public suspendDownloadHealthMonitoring(): void {
+    this.healthShuttingDown = true;
+  }
+
+  public isSessionRunning(): boolean {
     return this.session.running;
   }
 
@@ -5978,6 +6107,7 @@ export class DownloadManager extends EventEmitter {
   }
 
   public async startPackages(packageIds: string[]): Promise<void> {
+    this.beginHealthRun();
     this.ensureUsableDownloadAccount();
     const targetSet = new Set(packageIds);
     for (const packageId of this.packagePostProcessTasks.keys()) {
@@ -6080,6 +6210,7 @@ export class DownloadManager extends EventEmitter {
   }
 
   public async startItems(itemIds: string[]): Promise<void> {
+    this.beginHealthRun();
     this.ensureUsableDownloadAccount();
     const targetSet = new Set(itemIds);
 
@@ -6196,6 +6327,7 @@ export class DownloadManager extends EventEmitter {
     if (this.session.running) {
       return;
     }
+    this.beginHealthRun();
     this.ensureUsableDownloadAccount();
     this.schedulerGeneration += 1;
 
@@ -6347,8 +6479,10 @@ export class DownloadManager extends EventEmitter {
     });
   }
 
-  public stop(options?: { parkForRestart?: boolean }): void {
+  public stop(options?: { parkForRestart?: boolean }): void {
-    const parkForRestart = options?.parkForRestart === true;
+    const parkForRestart = options?.parkForRestart === true;
+    this.healthManualStop = !parkForRestart;
+    this.healthShuttingDown = parkForRestart;
     const abortReason: "stop" | "shutdown" = parkForRestart ? "shutdown" : "stop";
     const keepExtraction = this.settings.autoExtractWhenStopped;
     const wasRunning = this.session.running;
@@ -6426,6 +6560,7 @@ export class DownloadManager extends EventEmitter {
   }
 
   public prepareForShutdown(): void {
+    this.healthShuttingDown = true;
     logger.info(`Shutdown-Vorbereitung gestartet: active=${this.activeTasks.size}, running=${this.session.running}, paused=${this.session.paused}`);
     this.updateStatisticsActivity(nowMs());
     this.rotationListenerActive = false;
@@ -6922,9 +7057,14 @@ export class DownloadManager extends EventEmitter {
 
   private lastSpeedPruneAt = 0;
 
-  private recordSpeed(bytes: number, packageId: string = ""): void {
+  private recordSpeed(bytes: number, packageId: string = ""): void {
-    const now = nowMs();
+    const now = nowMs();
-    if (bytes > 0 && this.consecutiveReconnects > 0) {
+    if (!Number.isFinite(bytes) || bytes <= 0) {
+      return;
+    }
+    this.downloadProgressSequence += 1;
+    this.lastPositiveByteAt = now;
+    if (bytes > 0 && this.consecutiveReconnects > 0) {
       this.consecutiveReconnects = 0;
     }
     const bucket = now - (now % 120);
@@ -6955,8 +7095,9 @@ export class DownloadManager extends EventEmitter {
       this.statisticsDirty = true;
       this.statisticsUrgent = true;
     }
-    if (status === "completed" && previous !== "completed") {
+    if (status === "completed" && previous !== "completed") {
-      this.sessionCompletedFiles += 1;
+      this.itemCompletionSequence += 1;
+      this.sessionCompletedFiles += 1;
       this.settings.totalCompletedFilesAllTime = Math.max(0, Number(this.settings.totalCompletedFilesAllTime || 0)) + 1;
       this.invalidateStatsCache();
     }
@@ -9108,6 +9249,7 @@ export class DownloadManager extends EventEmitter {
     try {
       while (this.session.running && this.schedulerGeneration === myGeneration) {
         const now = nowMs();
+        this.lastSchedulerTickAt = now;
         this.updateStatisticsActivity(now);
         if (now - this.lastSchedulerHeartbeatAt >= 60000) {
           this.lastSchedulerHeartbeatAt = now;
@@ -9246,8 +9388,9 @@ export class DownloadManager extends EventEmitter {
       return;
     }
 
-    logger.warn(`Globaler Download-Stall erkannt (${Math.floor((now - this.lastGlobalProgressAt) / 1000)}s ohne Fortschritt), ${stalledCount} Task(s) neu starten, diskBlocked=${diskBlockedCount}`);
+    logger.warn(`Globaler Download-Stall erkannt (${Math.floor((now - this.lastGlobalProgressAt) / 1000)}s ohne Fortschritt), ${stalledCount} Task(s) neu starten, diskBlocked=${diskBlockedCount}`);
-    for (const active of this.activeTasks.values()) {
+    this.technicalRecoveryCount += 1;
+    for (const active of this.activeTasks.values()) {
       if (active.abortController.signal.aborted) {
         continue;
       }
@@ -9576,10 +9719,14 @@ export class DownloadManager extends EventEmitter {
       abortController: new AbortController(),
       abortReason: "none",
       resumable: true,
-      nonResumableCounted: false,
+      nonResumableCounted: false,
-      blockedOnDiskWrite: false,
+      blockedOnDiskWrite: false,
-      blockedOnDiskSince: 0
+      blockedOnDiskSince: 0,
-    };
+      blockedOnThrottleUntil: 0,
+      phase: "validating",
+      phaseStartedAt: item.updatedAt,
+      phaseDeadlineAt: item.updatedAt + getUnrestrictTimeoutMs() + 15_000
+    };
     this.activeTasks.set(itemId, active);
     this.notePacedStartForItem(item, nowMs());
     this.emitState();
@@ -9701,6 +9848,9 @@ export class DownloadManager extends EventEmitter {
           this.settings,
           item.url
         );
+        active.phase = "validating";
+        active.phaseStartedAt = nowMs();
+        active.phaseDeadlineAt = active.phaseStartedAt + unrestrictTimeoutMs;
         const unrestrictTimeoutSignal = AbortSignal.timeout(unrestrictTimeoutMs);
         const unrestrictedSignal = AbortSignal.any([active.abortController.signal, unrestrictTimeoutSignal]);
         let unrestricted;
@@ -9805,6 +9955,9 @@ export class DownloadManager extends EventEmitter {
           throw error;
         }
         item.status = "downloading";
+        active.phase = "downloading";
+        active.phaseStartedAt = nowMs();
+        active.phaseDeadlineAt = 0;
         const pLabel = unrestricted.providerLabel;
         item.fullStatus = "Starte...";
         item.updatedAt = nowMs();
@@ -9855,10 +10008,18 @@ export class DownloadManager extends EventEmitter {
             item.status = "integrity_check";
             item.fullStatus = "CRC-Check läuft";
             item.updatedAt = nowMs();
-            this.emitState();
+            this.emitState();
-
+
-            const integrityStartedAt = nowMs();
+            const integrityStartedAt = nowMs();
-            const validation = await validateFileAgainstManifest(item.targetPath, pkg.outputDir);
+            const integrityBytes = Math.max(0, Number(item.downloadedBytes || item.totalBytes || 0));
+            const integrityBudgetMs = Math.max(
+              120_000,
+              Math.min(30 * 60 * 1000, 60_000 + Math.ceil(integrityBytes / (25 * 1024 * 1024)) * 1000)
+            );
+            active.phase = "integrity_check";
+            active.phaseStartedAt = integrityStartedAt;
+            active.phaseDeadlineAt = integrityStartedAt + integrityBudgetMs;
+            const validation = await validateFileAgainstManifest(item.targetPath, pkg.outputDir);
             if (active.abortController.signal.aborted) {
               throw new Error(`aborted:${active.abortReason}`);
             }
@@ -9881,9 +10042,12 @@ export class DownloadManager extends EventEmitter {
                 item.progressPercent = 0;
                 item.downloadedBytes = 0;
                 item.totalBytes = mergeKnownTotalBytes(item.totalBytes, unrestricted.fileSize);
-                this.emitState();
+                this.emitState();
-                await sleep(300);
+                await sleep(300);
-                continue;
+                active.phase = "downloading";
+                active.phaseStartedAt = nowMs();
+                active.phaseDeadlineAt = 0;
+                continue;
               }
               throw new Error(`Integritätsprüfung fehlgeschlagen (${validation.message})`);
             }
@@ -11178,7 +11342,7 @@ export class DownloadManager extends EventEmitter {
               }
 
               const buffer = Buffer.isBuffer(chunk) ? chunk : Buffer.from(chunk.buffer, chunk.byteOffset, chunk.byteLength);
-              await this.applySpeedLimit(buffer.length, windowBytes, windowStarted, active.abortController.signal);
+              await this.applySpeedLimit(buffer.length, windowBytes, windowStarted, active);
               if (active.abortController.signal.aborted) {
                 throw new Error(`aborted:${active.abortReason}`);
               }
@@ -12241,45 +12405,53 @@ export class DownloadManager extends EventEmitter {
     return 0;
   }
 
-  private async applyGlobalSpeedLimit(chunkBytes: number, bytesPerSecond: number, signal?: AbortSignal): Promise<void> {
+  private async applyGlobalSpeedLimit(chunkBytes: number, bytesPerSecond: number, active?: ActiveTask): Promise<void> {
-    const task = this.globalSpeedLimitQueue
+    const signal = active?.abortController.signal;
+    const task = this.globalSpeedLimitQueue
       .catch(() => undefined)
       .then(async () => {
         if (signal?.aborted) {
           throw new Error("aborted:speed_limit");
         }
-        const now = nowMs();
+        const now = nowMs();
-        const waitMs = Math.max(0, this.globalSpeedLimitNextAt - now);
+        const waitMs = Math.max(0, this.globalSpeedLimitNextAt - now);
-        if (waitMs > 0) {
+        if (waitMs > 0) {
-          await new Promise<void>((resolve, reject) => {
+          if (active) {
-            let timer: NodeJS.Timeout | null = setTimeout(() => {
+            active.blockedOnThrottleUntil = now + waitMs;
-              timer = null;
+          }
-              if (signal) {
+          try {
-                signal.removeEventListener("abort", onAbort);
+            await new Promise<void>((resolve, reject) => {
-              }
+              let timer: NodeJS.Timeout | null = setTimeout(() => {
-              resolve();
+                timer = null;
-            }, waitMs);
+                signal?.removeEventListener("abort", onAbort);
-
+                resolve();
-            const onAbort = (): void => {
+              }, waitMs);
-              if (timer) {
+
-                clearTimeout(timer);
+              const onAbort = (): void => {
-                timer = null;
+                if (timer) {
-              }
+                  clearTimeout(timer);
-              signal?.removeEventListener("abort", onAbort);
+                  timer = null;
-              reject(new Error("aborted:speed_limit"));
+                }
-            };
+                signal?.removeEventListener("abort", onAbort);
-
+                reject(new Error("aborted:speed_limit"));
-            if (signal) {
+              };
-              if (signal.aborted) {
+
-                onAbort();
+              if (signal) {
-                return;
+                if (signal.aborted) {
-              }
+                  onAbort();
-              signal.addEventListener("abort", onAbort, { once: true });
+                  return;
-            }
+                }
-          });
+                signal.addEventListener("abort", onAbort, { once: true });
-        }
+              }
-
+            });
-        if (signal?.aborted) {
+          } finally {
+            if (active) {
+              active.blockedOnThrottleUntil = 0;
+            }
+          }
+        }
+
+        if (signal?.aborted) {
           throw new Error("aborted:speed_limit");
         }
 
@@ -12292,7 +12464,8 @@ export class DownloadManager extends EventEmitter {
     await task;
   }
 
-  private async applySpeedLimit(chunkBytes: number, localWindowBytes: number, localWindowStarted: number, signal?: AbortSignal): Promise<void> {
+  private async applySpeedLimit(chunkBytes: number, localWindowBytes: number, localWindowStarted: number, active?: ActiveTask): Promise<void> {
+    const signal = active?.abortController.signal;
     const limitKbps = this.getEffectiveSpeedLimitKbps();
     if (limitKbps <= 0) {
       return;
@@ -12304,40 +12477,48 @@ export class DownloadManager extends EventEmitter {
       const projected = localWindowBytes + chunkBytes;
       const allowed = bytesPerSecond * elapsed;
       if (projected > allowed) {
-        const sleepMs = Math.ceil(((projected - allowed) / bytesPerSecond) * 1000);
+        const sleepMs = Math.ceil(((projected - allowed) / bytesPerSecond) * 1000);
-        if (sleepMs > 0) {
+        if (sleepMs > 0) {
-          await new Promise<void>((resolve, reject) => {
+          const boundedSleepMs = Math.min(300, sleepMs);
-            let timer: NodeJS.Timeout | null = setTimeout(() => {
+          if (active) {
-              timer = null;
+            active.blockedOnThrottleUntil = nowMs() + boundedSleepMs;
-              if (signal) {
+          }
-                signal.removeEventListener("abort", onAbort);
+          try {
-              }
+            await new Promise<void>((resolve, reject) => {
-              resolve();
+              let timer: NodeJS.Timeout | null = setTimeout(() => {
-            }, Math.min(300, sleepMs));
+                timer = null;
-
+                signal?.removeEventListener("abort", onAbort);
-            const onAbort = (): void => {
+                resolve();
-              if (timer) {
+              }, boundedSleepMs);
-                clearTimeout(timer);
+
-                timer = null;
+              const onAbort = (): void => {
-              }
+                if (timer) {
-              signal?.removeEventListener("abort", onAbort);
+                  clearTimeout(timer);
-              reject(new Error("aborted:speed_limit"));
+                  timer = null;
-            };
+                }
-
+                signal?.removeEventListener("abort", onAbort);
-            if (signal) {
+                reject(new Error("aborted:speed_limit"));
-              if (signal.aborted) {
+              };
-                onAbort();
+
-                return;
+              if (signal) {
-              }
+                if (signal.aborted) {
-              signal.addEventListener("abort", onAbort, { once: true });
+                  onAbort();
-            }
+                  return;
-          });
+                }
+                signal.addEventListener("abort", onAbort, { once: true });
+              }
+            });
+          } finally {
+            if (active) {
+              active.blockedOnThrottleUntil = 0;
+            }
+          }
         }
       }
       return;
     }
 
-    await this.applyGlobalSpeedLimit(chunkBytes, bytesPerSecond, signal);
+    await this.applyGlobalSpeedLimit(chunkBytes, bytesPerSecond, active);
   }
 
   private async findReadyArchiveSets(pkg: PackageEntry): Promise<Set<string>> {
@@ -13882,9 +14063,10 @@ export class DownloadManager extends EventEmitter {
     this.session.runStartedAt = 0;
     const total = this.runItemIds.size;
     const outcomes = Array.from(this.runOutcomes.values());
-    const success = outcomes.filter((status) => status === "completed").length;
+    const success = outcomes.filter((status) => status === "completed").length;
-    const failed = outcomes.filter((status) => status === "failed").length;
+    const failed = outcomes.filter((status) => status === "failed").length;
-    const cancelled = outcomes.filter((status) => status === "cancelled").length;
+    const cancelled = outcomes.filter((status) => status === "cancelled").length;
+    this.healthTerminalFailure = failed > 0;
     const extracted = this.runCompletedPackages.size;
     const duration = runStartedAt > 0 ? Math.max(1, Math.floor((completedAt - runStartedAt) / 1000)) : 1;
     const avgSpeed = Math.floor(this.session.totalDownloadedBytes / duration);

src/main/storage.ts

@@ -702,6 +702,7 @@ export interface StoragePaths {
   historyFile: string;
   statisticsFile: string;
   notificationOutboxFile: string;
+  notificationHealthFile: string;
 }
 
 export function createStoragePaths(baseDir: string): StoragePaths {
@@ -711,7 +712,8 @@ export function createStoragePaths(baseDir: string): StoragePaths {
     sessionFile: path.join(baseDir, "rd_session_state.json"),
     historyFile: path.join(baseDir, "rd_history.json"),
     statisticsFile: path.join(baseDir, "rd_statistics.json"),
-    notificationOutboxFile: path.join(baseDir, "rd_notification_outbox.json")
+    notificationOutboxFile: path.join(baseDir, "rd_notification_outbox.json"),
+    notificationHealthFile: path.join(baseDir, "rd_notification_health.json")
   };
 }
 

tests/download-health-monitor.test.ts

@@ -0,0 +1,452 @@
+import fs from "node:fs";
+import os from "node:os";
+import path from "node:path";
+import { afterEach, describe, expect, it } from "vitest";
+import {
+  DownloadHealthMonitor,
+  createDownloadHealthState,
+  evaluateDownloadHealth,
+  loadDownloadHealthState,
+  saveDownloadHealthState,
+  type DownloadHealthSnapshot,
+  type DownloadHealthState
+} from "../src/main/download-health-monitor";
+
+const RUN_FINGERPRINT = "a".repeat(64);
+const QUEUE_FINGERPRINT = "b".repeat(64);
+const OTHER_RUN_FINGERPRINT = "c".repeat(64);
+const OTHER_QUEUE_FINGERPRINT = "d".repeat(64);
+const tempDirs: string[] = [];
+
+function snapshot(overrides: Partial<DownloadHealthSnapshot> = {}): DownloadHealthSnapshot {
+  return {
+    runActive: true,
+    runFingerprint: RUN_FINGERPRINT,
+    queueFingerprint: QUEUE_FINGERPRINT,
+    openItems: 2,
+    openPackages: 1,
+    knownDownloadedBytes: 4096,
+    activeTasks: 1,
+    startableItems: 0,
+    lastSchedulerTickAt: 0,
+    downloadProgressSequence: 0,
+    itemCompletionSequence: 0,
+    lastPositiveByteAt: 0,
+    technicalRecoveryCount: 0,
+    paused: false,
+    reconnectUntil: 0,
+    nextRetryAt: 0,
+    providerCooldownUntil: 0,
+    blockedOnDisk: false,
+    blockedOnThrottleUntil: 0,
+    activePhaseDeadlineAt: 0,
+    terminalFailure: false,
+    manualStop: false,
+    shuttingDown: false,
+    currentSpeedBps: 0,
+    ...overrides
+  };
+}
+
+function evaluate(
+  state: DownloadHealthState,
+  current: DownloadHealthSnapshot,
+  now: number,
+  overrides: Partial<Parameters<typeof evaluateDownloadHealth>[3]> = {}
+) {
+  return evaluateDownloadHealth(state, current, now, {
+    stallAfterMs: 90_000,
+    cooldownMs: 600_000,
+    notifyOnStall: true,
+    notifyOnRecovery: true,
+    ...overrides
+  });
+}
+
+function sampleTimes(
+  initial: DownloadHealthState,
+  times: number[],
+  current: DownloadHealthSnapshot = snapshot()
+) {
+  let state = initial;
+  const events = [];
+  for (const now of times) {
+    const result = evaluate(state, current, now);
+    state = result.state;
+    events.push(...result.events);
+  }
+  return { state, events };
+}
+
+function alertedState(now = 90_000): DownloadHealthState {
+  return sampleTimes(createDownloadHealthState(), [0, 45_000, now]).state;
+}
+
+afterEach(() => {
+  for (const dir of tempDirs.splice(0)) {
+    fs.rmSync(dir, { recursive: true, force: true });
+  }
+});
+
+describe("evaluateDownloadHealth", () => {
+  it("keeps a 20 to 30 second silent interval below the alert boundary", () => {
+    const result = sampleTimes(createDownloadHealthState(), [0, 15_000, 30_000]);
+
+    expect(result.events).toEqual([]);
+    expect(result.state.status).toBe("suspect_no_data");
+    expect(result.state.suspiciousDurationMs).toBe(30_000);
+    expect(result.state.suspiciousSamples).toBe(3);
+  });
+
+  it("confirms a no-data stall only after 90 seconds and at least three suspicious samples", () => {
+    const before = sampleTimes(createDownloadHealthState(), [0, 45_000]);
+    const result = evaluate(before.state, snapshot(), 90_000);
+
+    expect(before.events).toEqual([]);
+    expect(result.state.status).toBe("alerted");
+    expect(result.events).toEqual([
+      expect.objectContaining({ type: "download_stalled", priority: "error" })
+    ]);
+  });
+
+  it("does not alert from elapsed time until the third suspicious sample", () => {
+    const result = sampleTimes(createDownloadHealthState(), [0, 90_000]);
+
+    expect(result.events).toEqual([]);
+    expect(result.state.suspiciousDurationMs).toBe(90_000);
+    expect(result.state.suspiciousSamples).toBe(2);
+  });
+
+  it("classifies a startable queue with no scheduler as a scheduler suspicion", () => {
+    const result = evaluate(createDownloadHealthState(), snapshot({
+      activeTasks: 0,
+      startableItems: 2,
+      lastSchedulerTickAt: 0
+    }), 45_000);
+
+    expect(result.state.status).toBe("suspect_scheduler");
+    expect(result.events).toEqual([]);
+  });
+
+  it("treats a recent scheduler tick without an active task as healthy startup activity", () => {
+    const result = evaluate(createDownloadHealthState(), snapshot({
+      activeTasks: 0,
+      startableItems: 2,
+      lastSchedulerTickAt: 29_000
+    }), 30_000);
+
+    expect(result.state.status).toBe("healthy");
+    expect(result.state.suspiciousSamples).toBe(0);
+  });
+
+  it.each([
+    ["pause", { paused: true }],
+    ["reconnect", { reconnectUntil: 120_000 }],
+    ["future retry", { activeTasks: 0, startableItems: 0, nextRetryAt: 120_000 }],
+    ["provider cooldown", { activeTasks: 0, startableItems: 0, providerCooldownUntil: 120_000 }],
+    ["disk wait", { blockedOnDisk: true }],
+    ["bandwidth throttle", { blockedOnThrottleUntil: 120_000 }],
+    ["valid phase deadline", { activePhaseDeadlineAt: 120_000 }]
+  ])("freezes accumulated suspicion during %s", (_name, waitState) => {
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 30_000]);
+    const waiting = evaluate(suspicious.state, snapshot(waitState), 60_000);
+    const resumed = evaluate(waiting.state, snapshot(), 90_000);
+
+    expect(waiting.state.status).toBe("expected_wait");
+    expect(waiting.state.suspiciousDurationMs).toBe(30_000);
+    expect(waiting.state.suspiciousSamples).toBe(2);
+    expect(resumed.events).toEqual([]);
+    expect(resumed.state.suspiciousDurationMs).toBe(60_000);
+  });
+
+  it("resets suspicion after a positive byte sequence", () => {
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 30_000]);
+    const result = evaluate(suspicious.state, snapshot({
+      downloadProgressSequence: 1,
+      lastPositiveByteAt: 45_000
+    }), 45_000);
+
+    expect(result.events).toEqual([]);
+    expect(result.state.status).toBe("healthy");
+    expect(result.state.suspiciousDurationMs).toBe(0);
+    expect(result.state.suspiciousSamples).toBe(0);
+  });
+
+  it("resets suspicion after a successful item completion sequence", () => {
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 30_000]);
+    const result = evaluate(suspicious.state, snapshot({ itemCompletionSequence: 1 }), 45_000);
+
+    expect(result.events).toEqual([]);
+    expect(result.state.status).toBe("healthy");
+    expect(result.state.suspiciousDurationMs).toBe(0);
+  });
+
+  it("ignores speed, progress, item timestamps and global totals as progress evidence", () => {
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 45_000]);
+    const current = {
+      ...snapshot({ currentSpeedBps: 900_000_000 }),
+      progressPercent: 99,
+      updatedAt: 90_000,
+      totalDownloadedBytes: 10_000_000_000
+    } as DownloadHealthSnapshot;
+    const result = evaluate(suspicious.state, current, 90_000);
+
+    expect(result.state.status).toBe("alerted");
+    expect(result.events).toHaveLength(1);
+  });
+
+  it("does not treat sequence decreases or a technical recovery attempt as progress", () => {
+    const initial = createDownloadHealthState({
+      downloadProgressSequence: 8,
+      itemCompletionSequence: 3
+    });
+    const result = sampleTimes(initial, [0, 45_000, 90_000], snapshot({
+      downloadProgressSequence: 2,
+      itemCompletionSequence: 1,
+      technicalRecoveryCount: 1
+    }));
+
+    expect(result.state.status).toBe("alerted");
+    expect(result.events).toHaveLength(1);
+  });
+
+  it("requires two positive-byte samples before recovering an alerted incident", () => {
+    const alerted = alertedState();
+    const first = evaluate(alerted, snapshot({
+      downloadProgressSequence: 1,
+      lastPositiveByteAt: 105_000
+    }), 105_000);
+    const second = evaluate(first.state, snapshot({
+      downloadProgressSequence: 2,
+      lastPositiveByteAt: 120_000
+    }), 120_000);
+
+    expect(first.state.status).toBe("recovering");
+    expect(first.events).toEqual([]);
+    expect(second.state.status).toBe("healthy");
+    expect(second.events).toEqual([
+      expect.objectContaining({ type: "download_recovered", priority: "success" })
+    ]);
+  });
+
+  it("recovers immediately after a successful item completion", () => {
+    const result = evaluate(alertedState(), snapshot({ itemCompletionSequence: 1 }), 105_000);
+
+    expect(result.state.status).toBe("healthy");
+    expect(result.events).toEqual([
+      expect.objectContaining({ type: "download_recovered" })
+    ]);
+  });
+
+  it.each([
+    ["terminal failure", { terminalFailure: true }],
+    ["manual stop", { runActive: false, manualStop: true }],
+    ["shutdown", { runActive: false, shuttingDown: true }]
+  ])("closes an alerted incident without recovery after %s", (_name, endState) => {
+    const result = evaluate(alertedState(), snapshot(endState), 105_000);
+
+    expect(result.state.status).toBe("idle");
+    expect(result.events).toEqual([]);
+    expect(result.state.alertedAt).toBe(0);
+  });
+
+  it("applies a ten-minute cooldown before another incident event", () => {
+    const firstAlert = alertedState();
+    const recovered = evaluate(firstAlert, snapshot({ itemCompletionSequence: 1 }), 105_000).state;
+    const duringCooldown = sampleTimes(recovered, [120_000, 165_000, 210_000]);
+    const afterCooldown = evaluate(duringCooldown.state, snapshot(), 690_000);
+
+    expect(duringCooldown.events).toEqual([]);
+    expect(duringCooldown.state.status).toBe("suspect_no_data");
+    expect(afterCooldown.events).toEqual([
+      expect.objectContaining({ type: "download_stalled" })
+    ]);
+  });
+
+  it("keeps the incident event id stable when outbox persistence rejects the state transition", () => {
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 45_000]).state;
+    const firstAttempt = evaluate(suspicious, snapshot(), 90_000);
+    const retryAttempt = evaluate(suspicious, snapshot(), 105_000);
+
+    expect(firstAttempt.events[0].id).toBe(retryAttempt.events[0].id);
+  });
+
+  it("omits identifiers, paths, URLs, providers and accounts from incident and recovery payloads", () => {
+    const incident = evaluate(sampleTimes(createDownloadHealthState(), [0, 45_000]).state, snapshot(), 90_000).events[0];
+    const recovered = evaluate(alertedState(), snapshot({ itemCompletionSequence: 1 }), 105_000).events[0];
+    const serialized = JSON.stringify([incident, recovered]);
+
+    expect(serialized).not.toMatch(/https?:|\\|\/downloads\/|provider|account|item-|package-/i);
+    expect(incident.payload.fields).toEqual(expect.arrayContaining([
+      expect.objectContaining({ name: "Offene Dateien", value: "2" }),
+      expect.objectContaining({ name: "Technische Wiederherstellungen", value: "0" })
+    ]));
+  });
+
+  it("honors disabled incident and recovery settings independently", () => {
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 45_000]).state;
+    const disabledIncident = evaluate(suspicious, snapshot(), 90_000, { notifyOnStall: false });
+    const disabledRecovery = evaluate(alertedState(), snapshot({ itemCompletionSequence: 1 }), 105_000, { notifyOnRecovery: false });
+
+    expect(disabledIncident.events).toEqual([]);
+    expect(disabledIncident.state.status).toBe("suspect_no_data");
+    expect(disabledRecovery.events).toEqual([]);
+    expect(disabledRecovery.state.status).toBe("healthy");
+  });
+});
+
+describe("download health restart persistence", () => {
+  it("preserves a persisted incident while startup is still idle", () => {
+    const persisted = createDownloadHealthState({
+      status: "alerted",
+      runFingerprint: RUN_FINGERPRINT,
+      queueFingerprint: QUEUE_FINGERPRINT,
+      suspiciousDurationMs: 90_000,
+      suspiciousSamples: 3,
+      incidentStartedAt: 10_000,
+      alertedAt: 90_000,
+      restartPending: true
+    });
+
+    const result = evaluate(persisted, snapshot({ runActive: false, openItems: 0 }), 100_000);
+
+    expect(result.events).toEqual([]);
+    expect(result.state.status).toBe("suspended");
+    expect(result.state.runFingerprint).toBe(RUN_FINGERPRINT);
+    expect(result.state.queueFingerprint).toBe(QUEUE_FINGERPRINT);
+    expect(result.state.restartPending).toBe(true);
+  });
+
+  it("requires two fresh samples before re-alerting the same persisted fingerprint", () => {
+    const persisted = createDownloadHealthState({
+      status: "suspect_no_data",
+      runFingerprint: RUN_FINGERPRINT,
+      queueFingerprint: QUEUE_FINGERPRINT,
+      suspiciousDurationMs: 90_000,
+      suspiciousSamples: 3,
+      incidentStartedAt: 10_000,
+      restartPending: true
+    });
+    const first = evaluate(persisted, snapshot(), 100_000);
+    const second = evaluate(first.state, snapshot(), 115_000);
+
+    expect(first.events).toEqual([]);
+    expect(first.state.restartFreshSamples).toBe(1);
+    expect(second.events).toEqual([
+      expect.objectContaining({ type: "download_stalled" })
+    ]);
+  });
+
+  it("discards a persisted incident when the queue fingerprint changes", () => {
+    const persisted = createDownloadHealthState({
+      status: "alerted",
+      runFingerprint: RUN_FINGERPRINT,
+      queueFingerprint: QUEUE_FINGERPRINT,
+      suspiciousDurationMs: 90_000,
+      suspiciousSamples: 4,
+      incidentStartedAt: 10_000,
+      alertedAt: 90_000,
+      restartPending: true
+    });
+    const result = evaluate(persisted, snapshot({
+      runFingerprint: OTHER_RUN_FINGERPRINT,
+      queueFingerprint: OTHER_QUEUE_FINGERPRINT
+    }), 100_000);
+
+    expect(result.events).toEqual([]);
+    expect(result.state.status).toBe("suspect_no_data");
+    expect(result.state.suspiciousDurationMs).toBe(0);
+    expect(result.state.alertedAt).toBe(0);
+  });
+
+  it("writes an allowlisted atomic state and reloads it with a fresh-sample gate", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-state-"));
+    tempDirs.push(root);
+    const filePath = path.join(root, "health.json");
+    const state = {
+      ...alertedState(),
+      privateUrl: "https://private.example.test/file",
+      privatePath: "C:\\private\\download.bin",
+      privateAccount: "private@example.test"
+    } as DownloadHealthState;
+
+    saveDownloadHealthState(filePath, state);
+    const persisted = fs.readFileSync(filePath, "utf8");
+    const loaded = loadDownloadHealthState(filePath);
+
+    expect(persisted).not.toMatch(/private|example\.test|download\.bin/i);
+    expect(fs.existsSync(`${filePath}.tmp`)).toBe(false);
+    expect(loaded.runFingerprint).toBe(RUN_FINGERPRINT);
+    expect(loaded.queueFingerprint).toBe(QUEUE_FINGERPRINT);
+    expect(loaded.restartPending).toBe(true);
+    expect(loaded.restartFreshSamples).toBe(0);
+  });
+
+  it("rejects malformed queue fingerprints instead of restoring an incident", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-invalid-"));
+    tempDirs.push(root);
+    const filePath = path.join(root, "health.json");
+    fs.writeFileSync(filePath, JSON.stringify({
+      ...alertedState(),
+      queueFingerprint: "https://private.example.test/queue"
+    }), "utf8");
+
+    const loaded = loadDownloadHealthState(filePath);
+
+    expect(loaded).toEqual(createDownloadHealthState());
+  });
+
+  it("does not commit an alert until the outbox accepts the event", async () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-outbox-failure-"));
+    tempDirs.push(root);
+    const filePath = path.join(root, "health.json");
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 45_000]).state;
+    const monitor = new DownloadHealthMonitor(filePath, suspicious);
+    const eventIds: string[] = [];
+
+    await expect(monitor.sample(snapshot(), 90_000, {
+      stallAfterMs: 90_000,
+      cooldownMs: 600_000,
+      notifyOnStall: true,
+      notifyOnRecovery: true
+    }, async (event) => {
+      eventIds.push(event.id);
+      throw new Error("outbox unavailable");
+    })).rejects.toThrow("outbox unavailable");
+    await expect(monitor.sample(snapshot(), 105_000, {
+      stallAfterMs: 90_000,
+      cooldownMs: 600_000,
+      notifyOnStall: true,
+      notifyOnRecovery: true
+    }, async (event) => {
+      eventIds.push(event.id);
+      throw new Error("outbox unavailable");
+    })).rejects.toThrow("outbox unavailable");
+
+    expect(eventIds[0]).toBe(eventIds[1]);
+    expect(monitor.getState().status).toBe("suspect_no_data");
+    expect(fs.existsSync(filePath)).toBe(false);
+  });
+
+  it("persists the alerted state after the outbox accepts the event", async () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-outbox-success-"));
+    tempDirs.push(root);
+    const filePath = path.join(root, "health.json");
+    const suspicious = sampleTimes(createDownloadHealthState(), [0, 45_000]).state;
+    const monitor = new DownloadHealthMonitor(filePath, suspicious);
+
+    const result = await monitor.sample(snapshot(), 90_000, {
+      stallAfterMs: 90_000,
+      cooldownMs: 600_000,
+      notifyOnStall: true,
+      notifyOnRecovery: true
+    }, async () => undefined);
+
+    expect(result.events).toHaveLength(1);
+    expect(monitor.getState().status).toBe("alerted");
+    expect(loadDownloadHealthState(filePath)).toEqual(expect.objectContaining({
+      status: "alerted",
+      restartPending: true
+    }));
+  });
+});

tests/download-manager.test.ts

@@ -14696,3 +14696,245 @@ describe("package lifecycle telemetry boundaries", () => {
     expect(pkg.terminalAt).toBe(pkg.postProcessCompletedAt);
   });
 });
+
+describe("download health snapshot", () => {
+  function createHealthManager(root: string) {
+    const session = emptySession();
+    const packageId = "private-package-id";
+    const itemId = "private-item-id";
+    const now = 100_000;
+    session.running = true;
+    session.runStartedAt = 10_000;
+    session.packageOrder = [packageId];
+    session.packages[packageId] = {
+      id: packageId,
+      name: "Private package name",
+      outputDir: path.join(root, "private-output"),
+      extractDir: path.join(root, "private-extract"),
+      status: "downloading",
+      itemIds: [itemId],
+      cancelled: false,
+      enabled: true,
+      createdAt: 1_000,
+      updatedAt: now
+    };
+    session.items[itemId] = {
+      id: itemId,
+      packageId,
+      url: "https://private.example.test/file",
+      provider: "realdebrid",
+      providerLabel: "Private provider label",
+      providerAccountId: "private-account-id",
+      providerAccountLabel: "private@example.test",
+      status: "downloading",
+      retries: 0,
+      speedBps: 8192,
+      downloadedBytes: 4096,
+      totalBytes: 16384,
+      progressPercent: 25,
+      fileName: "private-file.bin",
+      targetPath: path.join(root, "private-output", "private-file.bin"),
+      resumable: true,
+      attempts: 1,
+      lastError: "",
+      fullStatus: "Download läuft",
+      createdAt: 2_000,
+      updatedAt: now
+    };
+    const manager = new DownloadManager(defaultSettings(), session, createStoragePaths(path.join(root, "state")));
+    const state = manager as any;
+    session.running = true;
+    session.items[itemId].status = "downloading";
+    session.items[itemId].speedBps = 8192;
+    session.packages[packageId].status = "downloading";
+    state.runItemIds.add(itemId);
+    state.runPackageIds.add(packageId);
+    return { manager, session, state, packageId, itemId };
+  }
+
+  it("exposes only aggregate run-scope health data and opaque fingerprints", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-snapshot-"));
+    tempDirs.push(root);
+    const { manager, state, packageId, itemId } = createHealthManager(root);
+    state.lastSchedulerTickAt = 99_000;
+    state.activeTasks.set(itemId, {
+      itemId,
+      packageId,
+      abortController: new AbortController(),
+      abortReason: "none",
+      resumable: true,
+      nonResumableCounted: false,
+      phase: "downloading",
+      phaseStartedAt: 90_000,
+      phaseDeadlineAt: 0,
+      blockedOnDiskWrite: false,
+      blockedOnDiskSince: 0,
+      blockedOnThrottleUntil: 0
+    });
+
+    const health = manager.getDownloadHealthSnapshot(100_000);
+    const serialized = JSON.stringify(health);
+
+    expect(health).toMatchObject({
+      runActive: true,
+      openItems: 1,
+      openPackages: 1,
+      knownDownloadedBytes: 4096,
+      activeTasks: 1,
+      startableItems: 0,
+      lastSchedulerTickAt: 99_000,
+      currentSpeedBps: 8192
+    });
+    expect(health.runFingerprint).toMatch(/^[a-f0-9]{64}$/);
+    expect(health.queueFingerprint).toMatch(/^[a-f0-9]{64}$/);
+    expect(serialized).not.toMatch(/private|example\.test|realdebrid|file\.bin/i);
+  });
+
+  it("keeps the run fingerprint stable across restart time changes for the same generation scope", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-fingerprint-"));
+    tempDirs.push(root);
+    const { manager, session } = createHealthManager(root);
+    session.packages[session.packageOrder[0]].resultGeneration = 4;
+
+    const before = manager.getDownloadHealthSnapshot(100_000);
+    session.runStartedAt = 200_000;
+    const after = manager.getDownloadHealthSnapshot(210_000);
+
+    expect(after.runFingerprint).toBe(before.runFingerprint);
+    expect(after.queueFingerprint).toBe(before.queueFingerprint);
+  });
+
+  it("advances progress sequences only for positive byte events and successful item completions", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-sequences-"));
+    tempDirs.push(root);
+    const { manager, session, state, packageId, itemId } = createHealthManager(root);
+
+    state.recordSpeed(1024, packageId);
+    state.recordSpeed(0, packageId);
+    state.recordSpeed(-512, packageId);
+    session.totalDownloadedBytes = 10_000_000;
+    session.totalDownloadedBytes = 0;
+    state.recordRunOutcome(itemId, "completed");
+    state.recordRunOutcome(itemId, "completed");
+
+    const health = manager.getDownloadHealthSnapshot(100_000);
+
+    expect(health.downloadProgressSequence).toBe(1);
+    expect(health.lastPositiveByteAt).toBeGreaterThan(0);
+    expect(health.itemCompletionSequence).toBe(1);
+  });
+
+  it("projects retry, cooldown, disk, throttle and valid phase waits without stale disk events", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-waits-"));
+    tempDirs.push(root);
+    const { manager, session, state, packageId, itemId } = createHealthManager(root);
+    const active = {
+      itemId,
+      packageId,
+      abortController: new AbortController(),
+      abortReason: "none",
+      resumable: true,
+      nonResumableCounted: false,
+      phase: "validating",
+      phaseStartedAt: 90_000,
+      phaseDeadlineAt: 130_000,
+      blockedOnDiskWrite: true,
+      blockedOnDiskSince: 95_000,
+      blockedOnThrottleUntil: 120_000
+    };
+    state.activeTasks.set(itemId, active);
+    state.diskWaitEvents = [{
+      phase: "download",
+      targetPath: "C:\\private\\disk",
+      requiredBytes: 100,
+      availableBytes: 0,
+      reserveBytes: 0,
+      retryAt: 80_000,
+      itemId,
+      packageId
+    }];
+
+    const activeWait = manager.getDownloadHealthSnapshot(100_000);
+
+    expect(activeWait.blockedOnDisk).toBe(true);
+    expect(activeWait.blockedOnThrottleUntil).toBe(120_000);
+    expect(activeWait.activePhaseDeadlineAt).toBe(130_000);
+
+    state.activeTasks.clear();
+    session.items[itemId].status = "queued";
+    state.retryAfterByItem.set(itemId, 140_000);
+    state.providerFailures.set("realdebrid", { count: 20, lastFailAt: 99_000, cooldownUntil: 150_000 });
+
+    const queuedWait = manager.getDownloadHealthSnapshot(100_000);
+
+    expect(queuedWait.startableItems).toBe(0);
+    expect(queuedWait.nextRetryAt).toBe(140_000);
+    expect(queuedWait.providerCooldownUntil).toBe(150_000);
+    expect(queuedWait.blockedOnDisk).toBe(false);
+  });
+
+  it("does not project a partial retry as a global wait while another download is active", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-partial-wait-"));
+    tempDirs.push(root);
+    const { manager, session, state, packageId, itemId } = createHealthManager(root);
+    const queuedId = "private-queued-id";
+    session.items[queuedId] = {
+      ...session.items[itemId],
+      id: queuedId,
+      status: "queued",
+      downloadedBytes: 0,
+      speedBps: 0
+    };
+    session.packages[packageId].itemIds.push(queuedId);
+    state.runItemIds.add(queuedId);
+    state.activeTasks.set(itemId, {
+      itemId,
+      packageId,
+      abortController: new AbortController(),
+      abortReason: "none",
+      resumable: true,
+      nonResumableCounted: false,
+      phase: "downloading",
+      phaseStartedAt: 90_000,
+      phaseDeadlineAt: 0,
+      blockedOnDiskWrite: false,
+      blockedOnDiskSince: 0,
+      blockedOnThrottleUntil: 0
+    });
+    state.retryAfterByItem.set(queuedId, 140_000);
+
+    const health = manager.getDownloadHealthSnapshot(100_000);
+
+    expect(health.activeTasks).toBe(1);
+    expect(health.nextRetryAt).toBe(0);
+  });
+
+  it("counts one technical recovery when the existing global watchdog restarts stalled tasks", () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-health-watchdog-"));
+    tempDirs.push(root);
+    const { manager, state, packageId, itemId } = createHealthManager(root);
+    const active = {
+      itemId,
+      packageId,
+      abortController: new AbortController(),
+      abortReason: "none",
+      resumable: true,
+      nonResumableCounted: false,
+      phase: "downloading",
+      phaseStartedAt: 1,
+      phaseDeadlineAt: 0,
+      blockedOnDiskWrite: false,
+      blockedOnDiskSince: 0,
+      blockedOnThrottleUntil: 0
+    };
+    state.activeTasks.set(itemId, active);
+    state.lastGlobalProgressBytes = 0;
+    state.lastGlobalProgressAt = 1;
+
+    state.runGlobalStallWatchdog(90_000);
+
+    expect(active.abortController.signal.aborted).toBe(true);
+    expect(active.abortReason).toBe("stall");
+    expect(manager.getDownloadHealthSnapshot(90_000).technicalRecoveryCount).toBe(1);
+  });
+});

tests/support-data.test.ts

@@ -1,6 +1,12 @@
+import fs from "node:fs";
+import os from "node:os";
+import path from "node:path";
+import AdmZip from "adm-zip";
 import { describe, expect, it } from "vitest";
 import { defaultSettings } from "../src/main/constants";
 import { buildAccountSummary, buildStatsPayload } from "../src/main/support-data";
+import { buildSupportBundle } from "../src/main/support-bundle";
+import { createStoragePaths } from "../src/main/storage";
 import { serializeRealDebridApiAccounts } from "../src/shared/real-debrid-accounts";
 import { createVisualFixture } from "./visual/fixtures";
 
@@ -53,4 +59,28 @@ describe("Real-Debrid support summary", () => {
     expect(serialized).toContain("realdebrid");
     expect(serialized).toContain("4096");
   });
+
+  it("keeps the persisted notification health incident outside support bundles", async () => {
+    const root = fs.mkdtempSync(path.join(os.tmpdir(), "rd-support-health-"));
+    try {
+      const paths = createStoragePaths(root);
+      fs.mkdirSync(root, { recursive: true });
+      fs.writeFileSync(paths.notificationHealthFile, "PRIVATE_HEALTH_INCIDENT_PAYLOAD", "utf8");
+      const snapshot = structuredClone(createVisualFixture("empty").snapshot);
+      const manager = {
+        getSnapshot: () => snapshot,
+        getPackageLogPath: () => null,
+        getItemLogPath: () => null
+      };
+
+      const buffer = await buildSupportBundle(manager as any, root, { hostDiagnosticsMode: "none" });
+      const zip = new AdmZip(buffer);
+      const entries = zip.getEntries().map((entry) => entry.entryName);
+
+      expect(entries).not.toContain(path.basename(paths.notificationHealthFile));
+      expect(buffer.toString("utf8")).not.toContain("PRIVATE_HEALTH_INCIDENT_PAYLOAD");
+    } finally {
+      fs.rmSync(root, { recursive: true, force: true });
+    }
+  });
 });